Supre Drive – Goodbye Rear Derailleur?

A derailleur well protected in the frame and chain tension entrusted to pulleys far from rocks and other various trailside obstacles. No extra weight from a gearbox either…Have a good look at this invention, because April Fool’s is still a long ways away: Supre Drive.

How does it work?
Conventional derailleurs have two functions: (1) they shift the chain across cassette sprockets, and (2) they tension the chain. These two functions are separated in the Supre Drive, with the shifting remaining with the derailleur and the chain tensioning moved to a chain tensioner at the middle of the bike.

The following image shows how the Supre Drive works. The blue line represents the chain in the lowest gear, and the red line represents the chain in the highest gear. When shifting from a high gear to a low gear, the chain tensioner arm pivots counter-clockwise around the bottom bracket axis.

The derailleur has a gear shifting mechanism like that of conventional derailleurs, but there is only one pulley and no tensioner arm. The task of tensioning the chain is moved to the middle of the bike while the derailleur is focused solely on shifting. This enables the drivetrain to have more ground clearance, as shown in the following comparison with a conventional derailleur.

There’s no derailleur hanger and no B-limit, making the derailleur easier to adjust.

The tensioner arm is connected by a cable to a cartridge that contains a spring and a damper. The cartridge is inside the down tube. Whereas conventional derailleurs produce increasing chain tension in the low gears, the tensioner system of the Supre Drive produces approximately constant chain tension across all gears. This is achieved by decreasing the leverage of the cable on the tensioner arm as the tensioner arm rotates back during shifts to lower gears. This decrease in leverage compensates for the increase in force from the spring. The approximately constant chain tension improves the efficiency of the Supre Drive. Additionally, the large size of the pulleys also improves the efficiency of the Supre Drive.

The damper is hydraulic and works far better than current derailleur clutches. It’s speed-sensitive, meaning that there’s a lot of force when the tensioner arm rotates fast (which occurs while riding over rough stuff) and there’s less force when the tensioner arm rotates slowly (which occurs while shifting).

The Supre Drive is compatible with off-the-shelf hubs, bottom brackets, cranks, chains, shifters, and cassettes. Two specific requirements are a 52mm chainline and a T47 bottom bracket. The latest version of the Supre Drive works with a Shimano 10-51t cassette (although the prototype bike shown here has a 10-45t cassette). Shifting performance is the same as a full Shimano drivetrain.

The frame must be designed around the Supre Drive. I’m collaborating with one frame company and plan to collaborate with many more.

Lal Bikes

 

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